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Energy Saving Mold

Variable frequency energy-saving mold temperature controllers are high-efficiency, intelligent temperature control devices. By adopting advanced variable frequency servo technology, they can automatically adjust power and flow rate according to actual production needs, thereby achieving energy savings of 30%-80%.

Description

Product Advantages:

1. Energy Saving Rate: 30%-80% energy saving.
2. Power Saving: Each mold temperature controller can save approximately 10,000-30,000 kWh of electricity per year.
3. Payback Period: Cost can be recovered in approximately 1 to 1.5 years.
4. Lifespan: 1-year warranty, normal service life of over 5 years.
5. Guarantee: Compared to ordinary mold temperature controllers, a minimum energy saving rate of 30% is guaranteed.
6. Testing: Sample testing is available; if the guaranteed energy saving rate is not achieved, no fees will be charged.

Seven Key Features

1. Variable Frequency Energy Saving: Automatically adjusts heating power and pump flow rate according to actual load changes, achieving energy savings of over 30%.
2. Precise Temperature Control: Employs variable frequency servo intelligent control to precisely control the mold temperature, maintaining a constant temperature difference within ±1 degree Celsius.
3. No Liquid Level Detector: Features automatic venting detection, eliminating the need for a liquid level detector, reducing maintenance costs and improving safety.
4. No Leakage: The heating element uses a die-cast integrated molding process, achieving a water-electricity separation structure, effectively preventing leakage problems.
5. No Water Leakage: Users can opt for a magnetic pump motor, enabling contactless operation of the water inlet and outlet circuits, reducing water pump leakage problems.
6. Quiet Operation: Variable frequency servo control keeps noise levels below 20 decibels, effectively reducing workshop noise.
7. Rapid Heating: Rapid heating; can rise from room temperature to 160 degrees Celsius in 6 minutes.

Usage Method

1. Modification Method: Modify the water circuit structure and install a frequency converter (50% of mold temperature controllers can be retrofitted for energy saving, with a power saving rate of approximately 20%).
2. Replacement Advantages: Solves problems such as high energy consumption, frequent maintenance of old machines, and uneven water temperature. (Replacing the original mold temperature controller with a “frequency conversion energy-saving mold temperature controller” saves over 30% in electricity.)
3. Matching Instructions: Reduces costs and saves over 30% in energy (New injection molding machines can be directly equipped with a “frequency conversion energy-saving mold temperature controller,” achieving a power saving rate of over 35%).

Energy Saving Test Method

1. Test by producing the same product on the same injection molding machine.
2. First, install a power meter on the existing mold temperature controller to test its power consumption. Then, install the “frequency conversion energy-saving mold temperature controller” and install a power meter to test its power consumption. Ensure the same machine model, the same product, and the same molding conditions are used. Maintain consistent test times for energy saving tests.

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